: injection troubleshooter :

plastic part streaks

• Streaks - plastic injection troubleshooter


• Description:
Splay marks, silver streaks, splash marks are the result of:
(a) moisture on the pellets which should be removed under recommended drying times and temperatures
(b) products of degradation due to overheating
(c) residual non-aqueous volatiles in material

(a) and (c) will produce fine lines emanating from the gate all over the part whereas (b) will show up as coarse lines, lumps in sections of the moulded parts.

• Causes:
machine
· degraded material (hot spot in cylinder and/or material hang-up area at
  nozzle tips or adaptors)
· injection pressure too low or too high
· injection speed too low or too high
· back pressure too low
mould
· frictional burning at gate, in machine nozzle or hot runner
· trapped volatiles
material
· melt too hot
· contamination in resin
· excessive moisture
· degradation of material due to too long pre-drying at high temperatures


• Actions:
1st
check pre-drying: dry material before use
2nd
check moisture content after pre-drying
3rd
check effectiveness of drying equipment, both temperature and time
4th
lower nozzle temperature
5th
set a lower material temperature by:
- lowering cylinder temperature
- decreasing screw speed
- lowering back pressure
6th
decrease injection speed
7th
raise mould temperature
8th
shorten or eliminate screw decompression
9th
shorten overall cycle
10th
increase back pressure; in case of drooling, reduce back pressure
11th
check for drooling
12th
check for contamination (e.g. water or oil leaking into mould cavity)
13th
barrel purging (hang-ups)
14th
allow for adequate mouldventing
15th
open gates
16th
move mould to smaller shot-size press


contact: jmfalcao@moldplast.com